Production
Integra’s Production module optimizes planning, scheduling, and shop-floor execution with real-time visibility. It boosts productivity by reducing delays and ensuring smooth manufacturing flow.
Work Orders
Manage the complete lifecycle of production orders with real-time visibility and accurate execution control.
- Create, release, and track work orders
- Link materials, routing, and resources
- Monitor job progress in real time
- Auto-update material consumption and output
- Work order status, alerts, and approvals
BOM & Routing
Define precise product structures and process flows to ensure consistent and repeatable manufacturing.
- Multi-level Bill of Materials (BOM)
- Standard routing creation and version control
- Component and operation cost calculation
- Support for alternate BOMs and routings
- BOM comparison and explosion reports
Production Planning
Plan and coordinate production activities by aligning demand, materials, and capacity for smooth execution.
- Demand-driven production planning
- Material and capacity alignment
- Production load forecasting
- Automated plan recommendations
- Planning dashboards and performance reports
Scheduling
Optimize machine and labor schedules to ensure timely execution and maximum resource utilization.
- Capacity-based production scheduling
- Visual scheduling board (drag-and-drop)
- Priority-based job sequencing
- Machine and labor allocation
- Real-time schedule changes and rescheduling
MRP (Material Requirements Planning)
Ensure timely material availability with automated planning based on orders, forecasts, and stock levels.
- Automatic material requirement calculation
- Shortage alerts and replenishment planning
- Purchase and production recommendations
- Stock level and safety stock forecasting
- Multi-warehouse material planning
Shop Floor Control
Monitor shop-floor activities to improve productivity, track performance, and maintain production accuracy.
- Live workstation and job tracking
- Operator time and output capture
- Machine performance and utilization monitoring
- Job start/stop and status logging
- Shop-floor analytics (OEE, downtime, throughput)
WIP Tracking
Track production progress at every stage to prevent bottlenecks and improve production flow.
- Stage-wise WIP visibility
- Real-time movement and status updates
- Delay and bottleneck detection
- WIP valuation and reporting
- Batch, job, and order-level tracking
Production Costing
Calculate accurate production costs to support profitable pricing and financial transparency.
- Material, labor, and overhead costing
- Job-wise and batch-wise cost analysis
- Standard vs actual cost comparison
- Machine-hour rate and resource cost tracking
- Cost variance and profitability reports