Planning

The Planning module aligns demand forecasting, capacity, and resource allocation for smooth operations. It minimizes bottlenecks and improves utilization of materials and machines.

Demand Forecasting

Predict future material and production requirements using historical data, consumption trends, and order patterns.

  • AI-based forecasting models
  • Seasonal & trend-based predictions
  • Forecast vs. actual consumption tracking
  • Multi-level forecasting (item/group)
  • Automatic planning recommendations

Master Production Schedule

Create a realistic and balanced weekly or monthly production plan aligned with demand, capacity, and inventory.

  • Plan generation by item or product family
  • Capacity & material availability check
  • Production load balancing
  • MPS versioning & approval workflow
  • Plan-to-actual variance tracking

Capacity Planning

Analyze machine and labor capacity to prevent bottlenecks and ensure smooth, uninterrupted production flow.

  • Work center & machine load calculation
  • Labor availability & shift planning
  • Overload & underload detection
  • What-if capacity simulation
  • Capacity vs. requirement analytics

Material Planning (MRP)

Ensure the right materials are available at the right time by analyzing production demand, BOM structures, and stock levels.

  • Automatic material requirement calculation
  • Shortage alerts & replenishment planning
  • MRP recommendations for PO/Production
  • Multi-level BOM explosion
  • Safety stock & reorder point evaluation

Resource Allocation

Allocate machines, manpower, tools, and work centers efficiently to ensure balanced production and minimal idle time.

  • Machine & labor assignment
  • Tool & fixture allocation
  • Work center load balancing
  • Shift-based resource planning
  • Real-time resource utilization tracking

See Integra in action.

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